Posted on: 6 December 2017Share
Stud welding, as the name suggests, is a process to weld studs to a piece of metal. The process is designed to create a more durable finished product, but it is only one type of welding process, and there are many from which to choose, making it difficult to fully understand the pros and cons of each welding method. If you aren't familiar with stud welding, you must check out these four benefits of stud welding.
It Creates a Powerful Hold
The main reason manufactures decide to weld studs is to ensure the finished product is extremely durable and strong. During the process, a weld arc is used to heat the stud and the base metal. The pieces are then joined together, and when the metal cools, they are connected; the weld is one-sided, so it doesn't affect the other side of the metal.
The reason this process is so important is that the finished welded stud is now stronger than the original product. In the same way that tempering steel strengthens it, you have created a joint that is much stronger and likely to last the life of the piece of equipment.
The Process Is Fast
Imagine you are using glue to fix a broken cup. You want the pieces to attach quickly, so you don't have to hold them together for a long time. Similarly, during welding, you want the two metal pieces to attach quickly. Unfortunately, that isn't always the case. There are many different types of welding processes, and some of them are slow. Stud welding, however, is fast.
Without much trouble, an entire row of studs can be easily welded to a shin steel sheet. The real benefit to this speed is productivity. If your employees are forced to take more time to weld, they can't get as much work done. Since stud welding is so fast, however, your employees can perform it quickly and move on to the next task, which boosts your bottom line.
It Is Affordable
You may be shying away from stud welding because welding tends to be a costly process. However, stud welding is one of the most affordable welding processes. Part of the reason it is so much more affordable is because the process is so fast.
However, another major factor that plays a role in the price is the maintenance. You don't have to do much to keep your stud welder in great condition, which saves you money on maintenance costs. Further, because the process is so easy to perform, you can typically hire a less-skilled welder with a lower hourly rate.
It's a Safe Alternative
Welding can be a dangerous process. Many types of welding actually allow hot metal to splatter, which can be devastating to your skin and eyes. This is why it's so important to have the right safety equipment for different types of welding processes. You'll also want to ensure you have a skilled welder to limit accidents and injuries. However, stud welding is a much safer form because you don't have to worry about hot liquid metal splashing into your face.
Less serious but still important is the fact that other types of welding processes that allow hot metal to splatter can also cause damage to other equipment or even the building itself. You don't have to worry about splatter with stud welding because there is always a ceramic shield that covers the arch and weld zone.
Stud welding is something you must consider if you are looking for an inexpensive and safe welding process option. For more information, contact a supplier of stud welding products in your area today.